Situation
The automotive industrial plant has many automated welding cells with robots. 80% of the plant has these maneuvers synchronized with increasingly obsolete technology.
Problems and Needs
The engineering and maintenance team in the bodywork area does not have data to help them understand the needs of the welding cells, that is:
There is no way to measure, identify, much less prevent any failure or event that may occur in the robots.
Within the corporate requirements of this company, is to extract the necessary information from the cells, manage it, monitor it and share it with the existing IT systems to allow managerial analysis.
Specialized
The managers of Maintenance, Engineering and information systems asked their development teams for an application in less than 8 weeks that contains the following:
Monitoring system
Automation by robots in automotive plant
SCADA system
A satisfactory solution
Our client was able to obtain from SINCI, a solution as described:
Results
With the integration of a variable monitoring system for robotic cells in an automotive company, users obtained automatically calculated data using exact algorithms for the first time in the 20 years that the robots were installed, of the following KPI's:
In the end, the benefit obtained is the reduction of calculation times that were normally done by hand.
With the visualization of the data in the system, reporting with the format and design required by the users, the prevention of failures in the robot was improved with more than 30% accuracy.
The reports in Excel, human errors, and the information are automatically attached to the ERP systems of the plant.
How can you get an adequate solution for monitoring robotic cell variables in an automotive company?
Contact one of our engineers now so you can see what it means to have a comprehensive system for monitoring robotic cell variables in an automotive company and, with this, visualize the performance and quality of your machines and processes in real time. .