When we think about improving the performance of food production in the Spanish industry, the first thing we usually focus on is the search for methods to reduce operating costs, when really, as production managers, we would have to go further. there, and try to adopt an appropriate method to ensure that there is correct operation in all production lines, that is, make the entire plant work in an optimized manner.
In this industrial sector, a "correct operation" means that, for example, for the manufacture of bread, there is fluidity in the process, throughout the generation of production and its different stages, from the entry of vehicles and weighing, control of quality and sampling, marking and traceability in receptions, warehouse, formulation, parameterization, planning, management of polluting agents, among others, until the sprouted bread is obtained, and from there to the points of consumption, the administration and control of these materials.
In this order of ideas, the first approach that we must always take into account is to obtain the ideal technology to measure our entire production process. In this case, speaking of cost reduction, the idea, then, is to find the best way to measure energy consumption, an aspect that, obviously, greatly increases production costs in the food industry in Spain.
We have to know what the energy consumption is in order to subsequently optimize said consumption, in addition to the respective physical inspection of the lines. This would be a first point to improve the performance of food production in the Spanish industry and, logically, to achieve the reduction and optimization of costs.
A second point of view would be to search, to the extent of the possibilities of our plant, the appropriate tools for the automation of the factory or, failing that, for the reduction of human intervention, a fact that would allow us to have a process much more efficient, because with this we minimize a large percentage of the possibility of errors.
At this point it is important to highlight that the automation and control of industrial processes with the appropriate technologies allow improving the performance of food production in the Spanish industry because:
- They help make better decisions.
- They allow to identify the exact point in which there are times that can be reduced.
- They facilitate the elimination of waste or scrap material.
- They promote continuous improvement, by adjusting production programs with more dynamic processes under conditions of different types of products or recipes.
- They achieve time optimization, for example, in material handling.
in SINCI, thanks to our experience of a third of a century working in the field of food and beverages, we recognize the appropriate instrumentation pato help plant managers, offering them the correct technologies to improve the performance of food production in their companies, and this includes the reduction of downtime, the reduction of failures and the elimination of unscheduled stoppages, which, obviously , leads to cost reduction, which varies according to the type and size of the factory.
What does a plant manager need to improve the performance of food production in the Spanish industry?
The technologies that we implement from SINCI, and that make it possible to improve the performance of food production in the Spanish industry, can generally be divided into:
- Un advanced control system (PLC, communication networks, remote IoT's, etc.), and
- Un display, measurement and operation system, with which all the information can be obtained from a terminal or from a un distributed system.
In other words, the appropriate solution has to do with the management of information, which ranges from the solutions of efficiency measurement in industrial plants and integration of plant KPIs in administrative systems, including the return of a production or failure report, if necessary.
All these technologies that help improve the performance of food production in the Spanish industry converge in different brands or various suppliers and manufacturers of software or hardware, developed with the purpose of observing opportunities for improvement, measuring the line in general since the dough is manufactured until it is packaged.
SINCI's solutions for the optimization of industrial processes allow analyzing the rhythms, temperatures and quantity of materials used, so that, at the end of the process, it is possible to know the relationship or the impact of these materials on the quality of the final product, information that drives any company in the industry feed to make smart decisions to optimize your plant.
in SINCI We are dedicated to the implementation of process control solutions, information control and applications that digitally link business management systems with manufacturing and Industry 4.0, strengthening the profitability of our clients through the automation of their key processes.
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Likewise, find out as a distributed control system in food and beverage plant was able to increase production by 60%.